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| Section | Objectives |
|---|---|
| Topic 1: Surface Engineering | - Surface Wear - Stainless Steel - Applying Surface Coating Material - Case Study: The Kitchen Knife - Introduction to Surface Engineering |
| Topic 2: Manufacturing Processes Overview | - Scales of Material Structure - Gears and Gearing - Product Shapes - Basic Manufacturing Processes |
| Topic 3: Manufacturing Process - Forming | - Forming the Gearwheel - Forces Applied during Forming - Introduction to Forming - Forming Processes - Forming versus Casting - Working Temperatures |
| Topic 4: Product Design Specification | - PDS Checklist - PDS Development - Introduction to Product Design Specification |
| Topic 5: Introduction to Manufacturing Processes | - The Manufacturing Process - Foundation - What is Manufacturing? - Component Parts |
| Topic 6: Manufacturing Process - Casting | - Casting the Food Mixer Gearwheel - Types of Casting - Introduction to Casting - Viscosity and Fluidity - Casting Microstructure and Defects - Casting Metals and Plastics - Liquefying the Material |
| Topic 7: Conceptual Design | - Conceptual Design Case Study - Human-Powered Flight - Establishing the Design Space - Concept to Prototype Case Study - Jet Engine - Concept to Prototype - The Importance of Concept |
| Topic 8: Product Design | - Product Function or Form - Engineering or Industrial Design - Introduction to Product Design - The Four Ps - Marketing the Product |
| Topic 9: Optical Materials Engineering | - Anti-reflective Coatings - Optical Materials Selection - Optical Properties of Light - Scratch-resistant Coatings |
| Topic 10: Manufacturing Process - Cutting | - Mechanics of Machining - Machine Cutting - Types of Tool Material - Machining the Gearwheel - Cutting Processes - Introduction to Cutting - Hardness |
| Topic 11: Case Study in Design and Innovation | - Prototyping and Improving - Concept to Prototype to Production - Case Study: Brompton Folding Bicycle - Production |
| Topic 12: Models of the Design Process | - French Model of Design - Usefulness of Design Models - Pahl and Beitz's Model of Design - Building a Simple Model of Design - Introduction to Models - BS 7000 Model of Design - March's Model of Design |
| Topic 13: Manufacturing Process - Joining | - Mechanical Joining - Welding - Introduction to Joining - Brazing and Soldering - Creating the Gearwheel - Adhesives and Gluing |
| Topic 14: Design and Designing | - Problems and Solutions - Design, Creativity, Invention and Innovation - Design as Model-Making - Introduction to Design - Design and Needs - Designing as Heuristic Problem-Solving - What is Good Design? |
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